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五金拋光機的特點以及注意事項
來源:新宏承機械   時間:2016-07-01 13:57:50
隨(sui)著社會(hui)的(de)(de)(de)(de)(de)(de)發(fa)展,拋光(guang)(guang)機越來越為(wei)人(ren)們(men)日常生活中(zhong)所需要(yao),尤其是在工(gong)(gong)業發(fa)展中(zhong),它已成為(wei)必不可少的(de)(de)(de)(de)(de)(de)一種工(gong)(gong)具。主要(yao)結構(gou)(gou)有:主電機驅動(dong)(dong)機構(gou)(gou)、帶(dai)動(dong)(dong)轉(zhuan)(zhuan)(zhuan)動(dong)(dong)體(ti)轉(zhuan)(zhuan)(zhuan)動(dong)(dong)的(de)(de)(de)(de)(de)(de)皮帶(dai)輪(lun)(lun)系(xi)(xi)(xi)統(tong)(tong)、進(jin)(jin)行(xing)(xing)(xing)(xing)(xing)行(xing)(xing)(xing)(xing)(xing)星傳動(dong)(dong)的(de)(de)(de)(de)(de)(de)圓盤回轉(zhuan)(zhuan)(zhuan)體(ti)、滾(gun)(gun)(gun)(gun)筒(tong)(tong)、帶(dai)動(dong)(dong)滾(gun)(gun)(gun)(gun)筒(tong)(tong)進(jin)(jin)行(xing)(xing)(xing)(xing)(xing)自(zi)轉(zhuan)(zhuan)(zhuan)的(de)(de)(de)(de)(de)(de)鏈(lian)(lian)輪(lun)(lun)系(xi)(xi)(xi)統(tong)(tong)、控(kong)制滾(gun)(gun)(gun)(gun)筒(tong)(tong)自(zi)轉(zhuan)(zhuan)(zhuan)及卸料的(de)(de)(de)(de)(de)(de)鏈(lian)(lian)輪(lun)(lun)減速器機構(gou)(gou)和(he)操作控(kong)制系(xi)(xi)(xi)統(tong)(tong)、安全保(bao)險系(xi)(xi)(xi)統(tong)(tong)等組成。主要(yao)工(gong)(gong)作原理:在轉(zhuan)(zhuan)(zhuan)動(dong)(dong)體(ti)的(de)(de)(de)(de)(de)(de)圓周上等距離地裝上四個六角滾(gun)(gun)(gun)(gun)筒(tong)(tong),滾(gun)(gun)(gun)(gun)筒(tong)(tong)一方面隨(sui)轉(zhuan)(zhuan)(zhuan)動(dong)(dong)體(ti)轉(zhuan)(zhuan)(zhuan)動(dong)(dong)進(jin)(jin)行(xing)(xing)(xing)(xing)(xing)公轉(zhuan)(zhuan)(zhuan),另一方面在鏈(lian)(lian)輪(lun)(lun)系(xi)(xi)(xi)統(tong)(tong)的(de)(de)(de)(de)(de)(de)作用下,拋光(guang)(guang)機滾(gun)(gun)(gun)(gun)筒(tong)(tong)繞自(zi)己的(de)(de)(de)(de)(de)(de)軸心線進(jin)(jin)行(xing)(xing)(xing)(xing)(xing)自(zi)轉(zhuan)(zhuan)(zhuan)(轉(zhuan)(zhuan)(zhuan)向相反)。滾(gun)(gun)(gun)(gun)筒(tong)(tong)的(de)(de)(de)(de)(de)(de)行(xing)(xing)(xing)(xing)(xing)星運動(dong)(dong)使滾(gun)(gun)(gun)(gun)筒(tong)(tong)內的(de)(de)(de)(de)(de)(de)物質會(hui)因離心力的(de)(de)(de)(de)(de)(de)作用始終保(bao)持在滾(gun)(gun)(gun)(gun)筒(tong)(tong)內壁的(de)(de)(de)(de)(de)(de)外周一側,并(bing)在表層(ceng)上產生流動(dong)(dong)層(ceng)。在這個流動(dong)(dong)層(ceng)內,研磨石和(he)工(gong)(gong)件產生相對運動(dong)(dong),并(bing)對工(gong)(gong)件表面進(jin)(jin)行(xing)(xing)(xing)(xing)(xing)細微切削、擠壓、從而使工(gong)(gong)件表面得到光(guang)(guang)整(zheng)。

特點:

1.利用行(xing)星轉動和(he)離心運動原理,使零件和(he)拋光磨料在公(gong)轉和(he)自轉過程中(zhong)互相研磨拋光;

2.適(shi)用批量中小型(xing)零件,特別適(shi)用有異型(xing)腔孔及熱處理(li)后的工件,提高工效10~20倍;

3.六角桶內襯橡膠或聚(ju)氨酯(PU),同步(bu)帶(dai)傳動,運轉平穩,噪音(yin)小;

4.內置四只(zhi)六角(jiao)桶為(wei)水平式安裝,可更(geng)換聚(ju)氨酯內桶,滾(gun)桶組可更(geng)換,不(bu)影響主機工作時間(jian)。

注意事項:

1.每(mei)只滾筒中工作物(wu)的(de)體(ti)積(工件、研(yan)磨(mo)石、水等)最大不超過滾筒容積的(de)45%~55%。

2.工(gong)(gong)件(jian)與(yu)研磨石的比(bi)一般為1:1~1:5,拋光機精(jing)細研磨時為1:10,具體(ti)的工(gong)(gong)件(jian)應經試驗后確定。

3.一次的標準工(gong)作(zuo)(zuo)時間(jian)原則上為1小(xiao)時左右(you),如認為有(you)必要繼(ji)續(xu)(xu)工(gong)作(zuo)(zuo)時,應(ying)根據滾(gun)筒(tong)內襯膠層耐熱界限溫度(du)不超過80℃,隔1小(xiao)時左右(you)更換水(shui)及研(yan)磨劑后再繼(ji)續(xu)(xu)進行作(zuo)(zuo)業。

4.四個滾筒的裝入(ru)(ru)量(liang)應(ying)該均(jun)等(deng),因裝入(ru)(ru)量(liang)超(chao)過(guo)界限或裝入(ru)(ru)重量(liang)不均(jun)等(deng),會出現不平(ping)衡和危險,應(ying)絕對(dui)避免。

5.裝入工件時(shi),滾(gun)筒蓋以(yi)及滾(gun)筒邊緣之間(jian)夾有雜物時(shi),拋(pao)光機因(yin)密封(feng)性不好,在運轉(zhuan)中(zhong)會產(chan)生飛(fei)濺,故注意沖洗干凈。

6.采(cai)用(yong)鏈條(tiao)傳動或同步帶兩種(zhong)結構機型以供客戶選擇。

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